ThermoWrap®

UKPipe Details 28-inch (711-mm) Carbon Steel line carrying Butane Design Pressure 12.26 barg (178 psi) Design temperature145ºC (293ºF) Operating temperature 81ºC (178ºF) SummaryA 28-inch (711-mm) carbon steel line carrying butane had sustained significant corrosionThermoWrap™ MT was used to repair the critically corroded area3 CSNRI technicians completed the installation in 32 hoursNo hot work was requiredNo […]

ANGOLAPipe DetailsLeak one was under flange bolting on a 355-mm (14-inch) lineLeak two was damage at a GRE joint where cracks had developed between a 508-mm (20-inch) and 51-mm (2-inch) lineDesign pressure 13.2 bar (191.5 psi)Operating Pressure 8 bar (116 psi)Design Temperature 40°C (104°F) SummaryA 355-mm (14-inch) GRE cooling water line on an FPSO developed a […]

SAUDI ARABIAPipe DetailsCorrosion on a 36-inch fuel gas pipelineMaximum Allowable Operating Pressure 500 psi (34.47 bar)Design Temperature 150°F (65.5°C)Operating Pressure 435 psi (29.9 bar)Max. Flow Rate 608 mmscf/dSummary36-inch (914.4-mm) diameter line carrying fuel gasCorrosion resulted in diminished wall thickness26.25 ft (8 m) with 40-70% metal loss, 925 ft (160 m) with <40% metal lossNo hot […]

SOUTH KOREAPipe DetailsTwo 165-mm (6-inch) diameter bends experienced external corrosionLine Content: Hydrogen SulfideOperating Temperature: 90°C (194°F)Operating Pressure: 166.7 bar (2417.77 psi) SummaryAn inspection in a South Korea refinery uncovered corrosion on bends in two 165-mm (6-inch) diameter lines carrying hydrogen sulfide. The lines were operating at 90°C (194°F) under 166.7 bar (2417.77 psi) pressure, and the […]

An LNG plant in Qatar experienced internal corrosion on a line carrying hydrocarbons with a high concentration of benzene, toluene, ethylbenzene, and xylene (BTEX). In total, a length of 7.5 m (24.6 feet) on an elevated 813-mm (32-inch) diameter line required repairs.

UKSummaryA 50.8-mm (2-inch) transformer cooling line in a nuclear plant had ruptured, and there was no way to isolate the line, which was leaking 3.75 liters (1 gallon) of transformer oil every hour. With the unit’s two other transformers offline for maintenance, it was critical to address the leaking line quickly without interrupting operations. CSNRI […]

UKPipe Details 711-mm (28-inch) pipe tee section on an offshore platform Design Pressure: 14 bar (203 psi) Operating Pressure: 6-10 bar (87-145 psi) Design Temperature: 80°C (176°F)     Summary711-mm (28-inch) pipe tee section at height in a difficult-to-reach area on an offshore platformProprietary composite injection system sealed the leaksThermoWrap™ MT covered the repaired areas […]

Baton Rouge, LouisianaPipe Details 2-inch (50.8-mm) carbon steel pipe, transporting butene and hexene, experienced corrosion under insulation 2 locations at a double elbow required repair Design Pressure: 285 psi (2 MPa) Operating Pressure: 100 psi (0.7 MPa) Design Temperature: 100˚F (38˚C) Summary2-inch (50.8-mm) carbon steel pipe, transporting butene and hexene, experienced CUIAfter 5 years of […]

North SeaSummaryThe seas around the UK and its islands are rich in energy resources, with diverse geology and geography. The sea also supports more than 230 varieties of fish, dolphins and whales. Environmental sensitivity is an essential element of operation for the many pipeline owners and operators in the area. Harsh weather, microbiologically influenced corrosion […]

Two carbon steel pipes were damaged with explosives interrupting crude transportation, the sale of which contributes much-needed revenue in the region. CSNRI was asked to assist with repairs on a small, unmanned platform off the West African coast. A solution incorporating ThermoWrap® MT was determined to be the best option for the repair.

Severe corrosion was identified in six vent stacks at the U bolt support and below the flame arrestor flanged connection. CSNRI was asked to provide an option for a permanent repair that could be completed without hot work or interruption of operation. ThermoWrap® MT was recommended to repair structural integrity of the vent stacks and extend service life, ensuring the plant would be operational past the intended decommissioning date.

In the northern UK, an independent British energy producer experienced failed flange welds on an 18” fire main, resulting in a leak. A solution was required that would arrest the live leak, prevent further leaks, and reinstate the strength and structural integrity of both defected flange sets. CSNRI engineers recommended a 10-layer application of ThermoWrap® MT to restore the line to its original design capacity and extend its service life.